Challenge
18-station rotary transfer machine with an automatic feeding system for each component to be assembled, plus an automatic KLT filling station with barcode reader and automatic labelling according to the assembly reference. Traceability system with SQL database.
Solution
Four semi-automatic assembly stations for 10 different products, including all tooling required to position, hold and process the parts during assembly operations. Automatic model detection by means of electrical weight measurement.
Key data
- 5-second cycle time
- 18 workstations
- 3 industrial robots
- 6 automatic feeders
- Reference changeover in under 30 minutes
- 97.0% availability rate
- 99.2% quality rate
- Torque control and monitoring throughout the complete hinge travel
