Challenge
Assemble 10 different thermoplastic part references, including the insertion of metal clips and ultrasonic welding.
Solution
Four semi-automatic assembly stations for 10 different products, including all tooling required to position, hold and process the parts during assembly operations. Automatic model detection by means of electrical weight measurement.
Key data
- 20-second cycle time
- In-line quality control. Detection of OK parts during the process
- Sensors to detect the presence of parts, components and correct positioning conditions.
- Ultrasonic welding: two pneumatic presses fitted with generators and dual sonotrodes
- Operator interface: push-button control panels with HMI screens and stack lights indicating machine status.
